Thick Design - Series | Flat Knitting Machines

F30-101 TD

Thick Design - Series

Thick Design Serie represents the maximum expression of extra thick flat knitting. The machine has different configurations, one for furnishing and one for clothing. Each configuration has different accessories to allow the processing of any material.

SYSTEMS

1

YARN FEEDERS

x 16 Standard

INCHES

80", 100"

GAUGES

1G, 1.5G, 2G

Description

Automatic flat knitting machine for the production of technical and furnishing fabrics. The machine has a single carriage with a system: the machine can work or transport and the needle cams are designed to be of mixed structure. The machine control interface, with LCD touchscreen display, facilitates interaction with the systems integrated in the machine being easy to understand. The machine is full of technological advances, especially suitable for the processing of extremely thick yarns, used for the production of traditional knitwear but also to produce technical fabrics for furnishing such as cord upholstery, boiled wool, acrylics and polypropylenes for outdoor use, fettuccine of various compositions etc., The flat yarn feeders, oriented horizontally maintain control of the yarn tension and are able to feed special yarns maintaining a constant tension and avoiding the twisting of the yarn.

Gauge 1.5G,
the BIGGEST

The Thick Design is the ultimate expression of coarse finesse in flat knitting.

Born for the production of carpets, this machine has been designed to work with extra-thick "yarns": ropes, braids, ribbons, tops, leather, this machine is equipped with all the necessary features so that creativity has no limits, from the feeding of the yarn to its tension, to the lubrication of some materials: this machine opens up new creative horizons, from the clothing sector to the furniture sector, what was previously done by hand, can now be produced industrially.

MANDARIN MAIN ROLLER

The Mandarin draw is positioned 2 cm below the working space of the needles and is controlled by stepper motors.

SPECIALIZED TENSIONERS

Additional tensioners designed to allow the processing of free material, without a bobbin or spool.

MOTORIZED SINKERS

Sinkers equipped with stepper motor for each individual system.

TOUCHSCREEN LCD MONITOR

Machine control interface via 11" LCD touchscreen monitor.

CAN BUS ELECTRONICS

Mandarin machines have the latest generation integrated electronics.

DYNAMIC STITCH

Grading with hyper-fast motors with a maximum range of 150 dots per inch.

SPECIAL LANYARD FEEDER

Optional device for feeding the machine with roll materials

INDUSTRY 4.0

All Mandarin machines are integrated with 4.0 technology and its dedicated software KNITTING CLOUD PLATFORM.

MULTIPLE WEFTDEVICES

A system capable of performing wefted processes.

Independent Tuck Grading

A stepper motor is mounted outside the carriage with the specific function of supporting the needle unloading during very dense work where unloading is not easily possible. The motor comes into action and gives an additional push to the heels of the under-needles.

Technical details

Technical specifications

1G, 1.5G, 2G.
80", 100" (inches).
controlled by AC servo motor with 32 selectable speed settings, the maximum speed is 1m/s.
single carriage with single system.
transfer, knitting, pointelle, jacquard, shaping, one or two faced thick fabrics, weft knits.
controlled by AC servomotor with movement within 4 inches for precise regulation.
the safety alarm device moves horizontally.
It is equipped with an advanced counting system.
able to transfer needles from front to back and vice versa simultaneously.
controlled by stepper motor, 128 densities to choose from, 0-720 subdivision regulation technology which makes the length of the knitted items more precise.
controlled by high-speed stepper motor. Dynamic stitch length in several addresses/tables makes fabrics with more stitches in the same row possible, thereby enhancing the working design.
controlled by stepper motor, allows different shaping and textures.
rubber rollers in raised position, controlled by stepper motor with automatic speed and pressure regulation. Programmable instructions, 32 variable power levels with 0-100 subdivision regulation.
2x8 yarn feeders on both sides of the 4 guides, adjustable to any position. The addition of the weft device reduces the actual number of yarn feeders
the alarm activates automatically if the yarn breaks, rolls up or rises, the knitted piece wraps around, end of job, counting error, needle crash, programming errors or a safety stop.
- Display: provided with a 10.4 inch industrial LCD touch screen and graphic interface. Input by USB or ethernet, internal memory up to 2GB. - Monitoring menu: all operating parameters can be set in several languages and also altered during work in progress.
knitting data can be uploaded, downloaded and shared by means of high speed Ethernet connection.
additional device with mechanical adjustment for weft processes. Adding the weft device reduces the actual number of yarn feeders.
suitable for feeding coarse yarns such as cord, ribbon yarn, tops, spun yarns of various materials including raffia, leather etc. Especially indicated for horizontal reel yarns. Location on machine: 1 RH and 1 LH.