Full Garment - Series | Flat Knitting Machines
FG-372 | FG-372 SYF | FG-3100
Full Garment - Series
The Full Garment Series represents the machine models dedicated to integral knitting, i.e. without seams.
SYSTEMS
2
YARN FEEDERS
x 16 Standard
INCHES
45", 52", 56"
GAUGES
5G, 6G, 7G, 8G, 9G, 10G, 12G, 14G, 15G, 16G, 18G and 5.7G, 6.2G, 7.2G multi-gauge.
Description
Automatic flat-knitting machine equipped with a single carriage with three systems, which are able to transfer the needle individually or simultaneously; they can transfer the needle when the other system knits. The machine control interface, with LCD display, facilitates interaction with the systems integrated into the machine by being easy to understand. The inversion of the cams is managed by motors, replacing the traditional mechanical management in each individual system, reducing the distance and improving precision. The new Smart design of the carriage and the motorized management of the cams significantly reduce production times. Each gradation engine is equipped with the "dynamic gradation" function which allows you to create fabrics with more density on the same row, increasing the stylistic possibilities.
Motorized Sinkers
The Full Garment series carriage is equipped with 2 stepper motors to control the sinkers for each working system (6 motors total).
Motorized sector draft
Secondary (auxiliary) draft composed of 19 sectors individually controlled by stepper motors. Each sector can be calibrated independently via the programming software.
Negative Power Supplies (IRO)
The Full Garment series is equipped with negative feeders (IRO) as standard, in order to ensure maximum precision during the weaving phase.
SYF Technology
SYF Technology (Smart Yarn Feeders) replaces normal yarn feedres with an innovative belt transport system. Each yarn feeder is equipped with a forward belt and a return belt controlled by encoders to guarantee maximum precision in their positioning. This technology allows you to carry out complex processes that cannot be performed without it, furthermore the SYF technology eliminates empty runs of the carriage, optimizing production. The reduced dimensions of the carriage favor productivity, it is also equipped with an independent lighting system that allows you to control the systems' work.
MANDARIN PULL
The Mandarin draw is positioned 2 cm below the working space of the needles and is controlled by stepper motors.
SMART CAR
The dimensions of the carriage have been reduced in favour of reversal speed.
MOTORIZED FELLING
Sinkers equipped with stepper motor for each individual system.
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TOUCHSCREEN LCD MONITOR
Machine control interface via 11" LCD touchscreen monitor.
CAN BUS ELECTRONICS
Mandarin machines have the latest generation integrated electronics.
DYNAMIC GRADATION
Grading with hyper-fast motors with a maximum range of 150 dots per inch.
MOTORIZED WIRE GUIDES
The Full Garment Series is available with traditional yarn feeders or with SYF (Smart Yarn Feeders) motorized yarn feeders.
INDUSTRY 4.0
All Mandarin machines are integrated with 4.0 technology and its dedicated software KNITTING CLOUD PLATFORM.
SUB ROLLER WITH MOTORIZED SECTORS
Second draft composed of 19 sectors each controlled by a stepper motor and independently programmable
Technical details
Technical specifications
3.5G, 6.2G, 7.2G, 8.2G, 9.2G, 10.2G
72”, (100” 3.5G)
Maximum carriage speed 1.6m/s, adjustable separately in 128 sections. (3.5G 1m/s).
Single carriage with three systems.
transfer, tuck, knitting, pointelle, intarsia, jacquard, shaping, concealed shaping, fully fashioned.
controlled by precision rod in cooperation with AC servomotor, movement within 2 inches.
the safety alarm device moves horizontally.
comes with an advanced counting system.
accurately controlled by high power stepper motor in 128 sections with 0-650 subdivision, stitch length of 16 levels in every row achievable.
controlled by high-speed stepper motor. Dynamic stitch length in several addresses/tables makes fabrics with more stitches in the same row possible, thereby enhancing the working design.
- Sinker system: New Sinker and independent control system make it possible to adjust the working parameters arbitrarily for each row, in order to obtain a better weave effect. Except for gauge 3.5G.
- Horizontal sinker system: controlled by stepper motor, allows different shaping and textures only on 3.5 gauge.
- Main roller: rubber rollers in raised position, controlled by stepper motor with automatic speed and pressure regulation. Programmable instructions, 32 variable power levels with 0-100 subdivision regulation.
- Sub roller (*): roller and counter-roller consisting of 19 motorized sectors, individually programmable (Except for gauge 3.5G) - Draw down : For thinner gauges (10.2G) the machine is equipped with a roller system comprised of micro-hooks that pull the different sections of the garment being made. (Except for gauge 3.5G)
2x8 yarn feeders on both sides of the 4 guides, adjustable to any position (actual motorized yarn feeders for the SYF model).
the alarm activates automatically in the event of a yarn break, knots, needle crash, rolls up or rises and all the other errors.
- Display: provided with a 10.4 inch industrial LCD touch screen and graphic interface. Input by USB or ethernet, internal memory up to 2GB. - Monitoring menu: all operating parameters can be set in several languages and also altered during work in progress.
knitting data can be exchanged by high-capacity USB and by Ethernet connection.
Precision controlled by the motor with encoder (stepper) for improved stability and efficiency.
IRO SF-2, this prevents the yarn from building up while being fed, guaranteeing constant thread tension and a more uniform fabric density, thereby improving the weave effect.
Carriage movements are controlled by the AC servomotor belt.